Camshafts, Balancer Shafts & FIP Machining Division

Camshaft , Balancer Shaft & FIP Machining Division is in two manufacturing locations on the same industrial complex.

Camshaft , Balancer Shaft & FIP Machining Division is spread over 25,000 Sq. Mtrs Area. This machine shop is equipped with the State-of-the-art technology with world class high productivity CNC CBN Cam Lobe and Journal Grinders over and above the Mass production Horizontal Machining Centers (HMC), Vertical Machining Centers (VMC), CNC Cam Lobe Milling machines and other SPMs; Capable of performing machining from Single to 8 Cylinder Camshafts; Separate Machining Lines for Casting Iron Camshafts and Steel Camshafts. Most of the lines have Single piece flow Production Line for Specific Customers and Products.

All operations are carried out In-house including Induction Hardening to ensure high quality standards and speedy delivery to the customers. It is having capacity to machine 2.6 Million Camshafts per annum.

We manufacturing camshafts by using the following materials

Chilled Grey Iron

Chilled Ductile Iron

Hardenable Grey Iron

Ductile Iron

Austempered Ductile Iron

Forged Steel / Steel Bar

Camshaft machining division is certified by IATF 16949,
ISO EMS 14001 and ISO 45001:2018 systems

SAC has the Sophisticated Metrology Lab at its Machining Division with the following equipments to ensure all parameters of Camshafts.

  • Adcole – Model 911 for Cam Profile Measurement – 3Nos
  • Ezcam Cam Profile Tester
  • Marposs – Non Contact Measurement
  • Coordinate Measuring Machine – 3 Nos
  • Surface Roughness Testers – 4 Nos
  • Contour Measuring Machine (Perthometer)
  • Micro Hardness Tester
  • Digital Profile Projector (Shadowgraph) – 3 Nos
  • Millipore Testing Equipment – 2 Nos and
  • Digital Testing Equipments

Further to monitor quality of the finished products, 100% visual inspection is also carried out to ensure that the end product is free of all casting, machining and handling defects. Before dispatch audit and inspection are carried out to ensure quality.

Gas carburizing & Hardening Furnace

  • Gas carburizing & hardening furnace with monthly capacity of 300 Metric tons.
  • The furnace is capable to accommodate camshaft length up to 2.5 meters
  • The facilities consists of
    • Gas carburizing furnace
    • Nitrogen cooling chamber
    • Quench tank
    • Post washing
    • Continuous mesh belt tempering furnace
    • Auto bend removal
    • Shot blasting
  • The operation is customer specific configurations.