The foundry is specialized in manufacturing casting of camshafts, Valve Tappets, Balancer Shaft and Rocker arms from chilled Grey iron, Chilled Ductile iron, Ductile Iron and Hardenable Iron. The material configurations are generally as per customer requirement.
The foundry is spread over five acres of land with covered area of 20,000 Sq.Mts and it is ISO/TS 16969 & ISO 14001 Certified for its Quality and Environmental Management System. Since from its inception, the foundry has been vital to SAC�s self-sufficiency and growth and it is equipped with the following facilities.
Green Sand Moulding
- Two Sand System (Facing Sand & Backing Sand)
- Simultaneous Jolt-squeeze Moulding (ARPA 450 � 2 Lines)
- Simultaneous Jolt-squeeze Moulding (ARPA 900 � 2 Lines)
- High Pressure Squeeze Moulding (DISA ASPA 500)
Shell Moulding
- Four Station Shell Moulding Machine
- Rotary table Oven
- Stationary table Oven
- Shell core shooter
Melting
Medium Frequency Induction Melting System
- Three 450 KW/500 Kg Furnaces
- One 900 KW/Tritrack/500 Kg Furnaces
- Two 250 KW/300 Kg Furnaces
- Manual Closed Loop Pouring System
- Mechanized liquid metal handling System
Technical Specification
| Type of Mould | Line | Box Size | No. of cylinder | Max Length | Weights | Quantity / Annum |
|---|---|---|---|---|---|---|
| Green Sand Moulding | DISA | 570 X 710 | 2,3,4 Cylinder | 550mm | 1.5Kg ~7Kg | 700 Thousands |
| Jolt-Squeeze | 360 x 710 | 2,3,4 & 6 Cylinder | 1200mm | 1.5Kg ~25Kg | 1400 Thousands | |
| 360 x 910 | ||||||
| 360 x 1100 | ||||||
| 360 x 1300 | ||||||
| 510 x 710 | ||||||
| Resin Sand Moulding | Four Station | 660 x 686 | 2,3,4 Cylinder | 550mm | 1.5Kg ~ 5Kg | 700 Thousands |
Capacity
| Products | Quantity / annum |
|---|---|
| Camshafts | 2.5 millions |
| Valve Tappets | 14.40 millions |
| Rocker Arms | 5.00 Millions |